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For example, weld-through-primer must be applied to the welded surface being welded; corrosion protection must be applied to the back side of the welded area, etc. The Bondo discovery process rarely goes as planned. Here are the steps required to use Bondo, a repair putty, for rust repair. In this Q&A video I am going to answer this question. Likewise, can you put body filler on Baremetal? Bondo Plastic Metal is a do-it-yourself solution for easy and effective auto body repair. If you do not prep, the body filler will NOT stick to the surface well. Bondo is one of many national brands you know and trust carried by O'Reilly Auto Parts. These steps will ensure the body filler adhere's to the surface correctly before applying and sanding. View on Vehicle. Wipe the sand dust away from the area with a painter's cloth dipped in paint thinner. Please note, comments must be approved before they are published. Do not slather Bondo over rust and expect it to prevent further rusting or to adhere. Only make what you’ll use in about ten minutes, or else the filler may cure before you … Any galvanized metal repair requires Bondo Ultimate. Quick work with a grinder revealed multiple layers of paint, old Bondo, and rust. Stop before the mix hardens. Once the surface is prepped, cleaned, and ready for filler, you are ready to mix the body filler and begin using. The next question: to prime or not to prime? It is also ideal for filling small holes. AutoBodyNow: Products, Tips, & Tools for all Auto Enthusiasts! Can body filler aka Bondo, be used to fill plastic bumper covers? Bondo is not for rust repairs. Newer Post →. The surface must be clean in order for the filler to adhere correctly. Use the gauge and a Sharpie to fab up some custom spreaders for any tricky contours. Find out what’s going on under the paint. Locate the filler and the hardener from the Bondo kit. This will also ensure consistent hardness. Over time body fillers can become hard and difficult to work with, or you may want to thin out your filler to apply a skim coat over a large area. Have a thinner on hand in case your putty is drying too fast. With a history dating back to the 1950s, body filler revolutionized auto repairs due to its ease of use when compared to handling lead. Assuring A Proper Repair When Welding Vehicle Sheet Metal Any weld that is performed on a vehicle requires certain steps to assure a proper repair. The filler goes on in the normal way using a plastic scraper to plaster filler in the area I've marked out. If you need to fill that small hole or smooth out that ding or warp, Bondo is the product for the job. OPTIONAL: Scuff Epoxy with P120-P180 grit sand paper or red scuff pad. Choose an item or category to find the specific products you need. Success! For a mixing tool, use a clean plastic spreader or something disposable, like a popsicle stick. We are going to make this procedure in short and simple steps. Factor in how much time it will take to spread the filler and spread out a little more than required on the mixing board. Wipe of the surface area until clean. Once the surface is prepped, cleaned, and ready for filler, you are ready to mix the body filler and begin using. Find a flat surface and a disposable tool for mixing. First time out? Clean the Bondo off the spreader and mixing board as soon as it gets rubbery and roll it into a ball. Use a tack cloth to remove any dust between coats. Ideal for filling small holes. The miraculous blend of polyester resins and cream hardener known as Bondo can make wavy panels straight and door dings disappear. Fold—but do not stir—the mixture together with the putty knife until the color is uniform. The goal was to get down to the metal, take a measure, and scuff the repair area back out to 60–80 grit. Follow along for a list of my 5 Bondo tips and tricks—a guide which, we can only hope, promotes the use of Bondo for the greater good. Feb 24, 2017, New Arrivals Bruce Meyers, creator of the iconic Meyers Manx, dies at 94, Who wore it better? Bondo is a brand of body filler, but it's also the generic term for plastic filler that, when uttered, makes many car guys cringe. Get the rasp or Surform ready and pay attention to the temperature of the ball. Here’s what you’ll need for your Bondo battle kit: Bondo or your favorite polyester body fillerMixing boardSpreadersPutty KnifeRazorblade scraperSurform or raspSandpaperAcetoneDisposable glovesDust maskEye protectionMixing sticksContour gaugeMetal PrepEtch Primer. Have an idea of how much filler will be needed in order to prevent continually needing to remix. The lightweight Bondo Gold is far easier to sand than the heavier type, so consider using the good stuff on the way out. Use + and - keys to zoom in and out, arrow keys move the zoomed portion of the image. With your stirring tool, transfer an appropriate-size blob of Bondo to a piece of Formica. Applying body filler/Bondo takes proper application. Along with Band-Aid and Jell-O, Bondo entered the English lexicon with both positive and negative meanings. Bondo Ultimate can be applied directly over sanded and cured primer and paint. Using a flexible plastic spreader, spread filler in an area at least 3 inches outside … When Bondo (or any auto body filler) is used to patch wood, it fails in a very short time. Bondo would be used to smooth any unsightly gaps or cracks that would result from that glueing. AutoBodyNow.com sells a vast assortment of. (Stirring introduces unwanted air into the mix.). Multiple thin coats are better than a thick swath. Shoot for that Band-Aid color to prevent a Band-Aid fix. Take a Bondo spreader and thoroughly mix the … Hone your skills with a small amount of filler and then work out from there. A piece of scrap steel works excellent as a mixing board, but don’t use anything porous or absorbent. With a palette knife, quickly apply the … You can use a plastic spreader but metal spreaders last longer and create a more defined edge. Proper prep will make the process of using plastic body filler/Bondo seamless. Spread the filler on the repair slightly higher than the depression or contour, and don’t worry about ridges or high spots. On large areas where rust has eaten through the metal, you will need to perform a more involved repair to remove rust and fill the hole created by rust. Now, body filler is considered a superior option for fixing those small dings or holes or to smooth warped panels. Make sure to sand outside of the repair area as Bondo will need to be spread and applied wider than the damaged area. Feb 01, 2017. Paintbrushes and putty knives can be used to mold and form the material as best you can. Mix enough for 10-15 minutes of use. Apply filler within seven days of applying epoxy primer to maximize adhesion. Sand off any leftover guide coat, cue The Final Countdown by Europe, and skim in the last coat of Bondo for victory. Sign up for the latest automotive news and videos—in short, everything for people who love cars. The ABN LED Flood Light is Ready for Any Situation. Likewise, mixing too much body filler ends up being wasteful and thrown away. Bondo has a similarly two-sided identity. The idea is to spray an extremely light mist of paint on the repair and then block-sand by hand. Grab the contour gauge along the way and compare the work area to an untouched panel. Applying body filler over epoxy primer provides maximum corrosion protection for the metal. This door panel looked reasonable but was, not surprisingly, a giant mess. Feb 01, 2017, The ABN LED Flood Light is Ready for Any Situation Regular glue or JB Weld is what you need to glue your faceplate to your box. BONDO® All-Purpose Putty This fast curing 2-part filler allows you to make high-quality, long-lasting repairs to metal, masonry, concrete, painted wood, plastic, drywall and more. Decades of trial and error, along with a few years as a card-carrying member of the set painters’ union, place my experience somewhere in the middle. The other says primer, then Bondo. At this point, I used a metal mesh body patch (bondo brand) to fill the hole, replace the missing metal, and give the bondo a place to adhere to. This eliminates tons of sanding and giant dust clouds. Many repair products do not properly adhere to galvanized metal. Not only does it adhere to galvanized metals, but it is easy to mix, easy to apply, and provides for clog-free sanding. Click or tap to zoom. Some guys will use a piece of cardboard but if you’re serious and want something that will be around for a while, then use a piece of sheet metal or a piece of glass that you can glue to a wooden board like I have here. Disposable gloves are highly recommended. Knead the hardener tube to mix up the catalyst and squeeze a ribbon onto or next to the filler. Don't use cardboard as a mixing palette, because it is absorbent and will mess with the chemistry of the mix. A brief qualification: Bondo is a registered trademark of 3M and just one of the myriad brands and types of polyester body fillers. Get started with a piece of heavy gauge sheet metal or (what my father used and taught me to use) a piece of glass that’s glued to a … But there are some important steps to remember before using Bondo/body filler. Step By Step Tutorial On How To Use Bondo Body Filler On Wood. I found a few low spots with a contour gauge, so out came the pin welder. Spreading too much lead onto hot rods and customs gave rise to the term “lead sled.” Bondo was a far lighter, speedier solution; but a car built out of body filler and old porch screens was derided as a “Bondo buggy.”. $15.99. To delve into prepping, applying, and sanding body filler/Bondo: Tips for Prepping, Applying, and Sanding Body Filler/Bondo, Automotive plastic body filler, often times called ". Fiberglass sheets, metal mesh or fiberglass screen can be used. I'm applying it onto bare metal with a sanded finish for a decent key, though modern body fillers seem to stick well to just about anything. Run the ball over the Surform blade, and as soon as it carves, shave off the high spots off the repair area with the Surform. Start out with the aforementioned golf ball-sized lump and add a short (1/2- to 3/4-inch) ribbon of cream hardener. Mar 22, 2017, New Arrivals First, you need a Bondo board. 2022 Porsche 911 GT3 vs. 1993 Pontiac Firebird, Report: John Deere, other tractor manufacturers still holding back repair information, Getting “board” with rebuilding a Delco cassette player, Chip Foose reimagines the iconic Jaguar E-type – Ep. Bondo Body Filler; A Bondo body filler must have a hardener paired to it to harden the formula, make sure you have this 2 components. Just like caulk is too flexible to effectively fill large gaps in wood, Bondo is too stiff to do the same. And as much as we appreciate Evercoat Tiger Hair for its tenacious blend of fiberglass strands and super tough resins, one can of regular weight Bondo and one can of lightweight Bondo Gold were used in this five-part journey from rust to repair. Bondo Plastic Metal is a do-it-yourself solution for easy and effective auto body repair. The curing process starts immediately, so load up the spreader and get to work. 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